Denver Zoo - Australia Exhibit
Project Case Study
Industry
Exhibit Fabrication
Location
Denver, Colorado, USA
Materials Used
6063 Aluminum (lightweight, corrosion-resistant)
Services Provided
Custom Metal Fabrication, TIG Welding, Structural Design
Timelines
3 months
Denver Zoo Australia Exhibit


Project Overview
For the Denver Zoo’s Australia exhibit, we were tasked with creating a durable and secure enclosure for one of the most distinctive birds, the cassowary. This project was not only about ensuring the safety and comfort of the cassowary but also about enhancing the aesthetic appeal of the exhibit.
Materials Used
The enclosure was crafted entirely from 6063 aluminum, known for its excellent corrosion resistance and formability. This material choice ensured a lightweight yet sturdy structure that blends seamlessly with the natural surroundings of the exhibit.
Construction Details
The cassowary cage was meticulously TIG welded, a process known for its precision and clean weld lines. This technique provided strong, durable joints that will withstand the elements and the test of time.
Challenges and Solutions
One of the challenges we faced was designing a structure that was both visually appealing and functional, providing maximum visibility while ensuring the safety of both the cassowary and zoo visitors. Our team designed a cage with an optimal balance of open space and barrier strength, achieving a solution that met all safety guidelines without compromising on design.
Outcome
The project was a resounding success, contributing to an immersive and educational experience for zoo visitors. The cassowary cage has become a highlight of the Australia exhibit, demonstrating our commitment to excellence and our ability to meet complex client needs.
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