Our Projects
At TCB Metal Works, we take pride in our ability to deliver bespoke metal fabrication solutions tailored to the unique needs of our clients. Here’s a look at some of our notable projects.
Denver Zoo - Australia Exhibit
Project Overview
For the Denver Zoo’s Australia exhibit, we were tasked with creating a durable and secure enclosure for one of the most distinctive birds, the cassowary. This project was not only about ensuring the safety and comfort of the cassowary but also about enhancing the aesthetic appeal of the exhibit.
Materials Used
The enclosure was crafted entirely from 6063 aluminum, known for its excellent corrosion resistance and formability. This material choice ensured a lightweight yet sturdy structure that blends seamlessly with the natural surroundings of the exhibit.
Construction Details
The cassowary cage was meticulously TIG welded, a process known for its precision and clean weld lines. This technique provided strong, durable joints that will withstand the elements and the test of time.
Challenges and Solutions
One of the challenges we faced was designing a structure that was both visually appealing and functional, providing maximum visibility while ensuring the safety of both the cassowary and zoo visitors. Our team designed a cage with an optimal balance of open space and barrier strength, achieving a solution that met all safety guidelines without compromising on design.
Outcome
The project was a resounding success, contributing to an immersive and educational experience for zoo visitors. The cassowary cage has become a highlight of the Australia exhibit, demonstrating our commitment to excellence and our ability to meet complex client needs.
At TCB Metal Works, we continuously engage in innovative projects that challenge our capabilities and allow us to showcase our expertise in metal fabrication. Here’s an inside look at one of our exciting current projects.
Repo-Style Tow Truck Wheel Lift
Project Overview
We are currently in the process of engineering and blueprinting a state-of-the-art repo-style tow truck wheel lift. This project is designed to provide tow truck operators with a reliable and efficient means of repossessing vehicles without the need for keys and with minimal disruption.
Engineering Excellence
Our team is utilizing advanced engineering techniques to design a wheel lift that is both robust and easy to operate. The focus is on creating a compact design that can be easily integrated into different types of tow trucks while providing the strength needed for effective vehicle repossession.
Blueprinting Precision
Precision in blueprinting is critical for the successful fabrication and assembly of the wheel lift. Our experts are meticulously detailing every component, ensuring that all parts fit perfectly together and function seamlessly in real-world conditions.
Material Selection
For this project, we are selecting high-grade materials that offer superior strength and durability. This ensures that the wheel lift can withstand the rigors of frequent use and varying weather conditions, making it a reliable tool for tow truck operators.
Challenges and Innovations
One of the main challenges in this project is designing a mechanism that is both strong enough to securely hold a vehicle and gentle enough to prevent damage. Our solution involves innovative locking mechanisms and hydraulic systems that provide control and safety during the towing process.
Project Goals
Our goal with this project is to enhance the efficiency and safety of vehicle repossession, making it quicker and easier for operators while ensuring compliance with all regulatory standards.
University of Miami – Swine Pens
Project Overview
The University of Miami required custom-designed swine pens for their agricultural research facility. Our role was to manufacture and install these pens, ensuring they met the specific needs for robustness, hygiene, and animal safety.
Materials Used
We chose 304 stainless steel for the construction of the pens due to its excellent corrosion resistance and ease of cleaning. This material choice ensures that the pens will maintain their integrity and appearance over time, even under the rigorous conditions of an active research facility.
Construction Details
Each pen was meticulously TIG welded to provide strong, clean joints without compromising the material strength. TIG welding was selected for its precision and the high-quality finish it offers, which is crucial in environments where hygiene is paramount.
Challenges and Solutions
One challenge was designing pens that could be easily cleaned and maintained while ensuring the safety and comfort of the animals. We addressed this by incorporating smooth surfaces and rounded edges to prevent injuries. Additionally, we implemented a modular design that allows for easy access and rearrangement of the pens based on the research needs.
Outcome
The project was successfully completed with the pens fully functional and meeting all the specifications of the University of Miami. The installation process was carried out with minimal disruption, and the pens have been praised for their design and durability.
